How to improve the efficiency of spraying production line?

Spraying is a coating method that uses pressure or centrifugal force to spray on the surface of the object to be coated with a spray gun or other tools. There are many spraying methods and they are widely used. When the peak season is ushered in, manufacturers will feel that the production efficiency of the spraying production line is too low, so how to improve the production efficiency of the spraying production line.

There are three ways to efficiently use the hanger used in coating production:

1. Complete set of hangers-single piece hangers. The hangers used in the spraying production line are designed to meet the production needs of a set. Generally, a set of air conditioner shells can be all hung up with one hanger. Under the ideal production organization state, the hanger is very effective, but in actual production, most of the workpieces are impossible to complete, so there are often many hanging points on the hanger. In this regard, it should be changed from a complete set of hangers to a single hanger to improve its effective utilization.

2. Special hanger-double hanger, after changing from a full set of hangers to a single set of hangers, although the use efficiency of the hanger is improved, but with the increase in the variety of production, the problem of frequent replacement of the hanger in the production process is again It was quickly exposed. In view of the convenience during use, through a lot of design attempts, most of the hangers were changed to dual-use hangers. One set can be used for multiple workpieces, which solves the problem of hangers in the production process. The problem of frequent replacement.

3. The number of hangers, 2-4-6-8 or 16 In the above two improvements to hangers, the hangers are scientifically designed, and the hanger of a single hanger is added on the premise of ensuring that the bearing capacity of the hanging point is not exceeded. This greatly improves the effective utilization rate of the hanger, and some even increases it several times, making the actual production capacity of the coating line greatly break through the design production capacity.

Use new coating pretreatment agent

Actively adopt new paint pretreatment agents, and achieve the purpose of improving production efficiency in actual production. Previously, the traditional coating pretreatment agent was used. The use temperature of degreasing agent and scaly agent should be above 50 degrees Celsius, and the temperature must be raised for a long time before each production, especially in winter, sometimes for a long time. Failure to reach the set temperature will affect the normal operation of production.

Subsequently, a new type of low temperature scaler and degreasing agent was used, which greatly shortened the heating time. In addition, the new type of scaler has low slag characteristics, which reduces the cleaning time of the tank body slagging, which not only facilitates production management, but also increases Effective working time, thereby improving production efficiency. Not only that, because the new coating pretreatment agent is used at a lower temperature, it also greatly reduces energy consumption and saves production costs.

Improve equipment and increase spare tanks.

During the peak production season, the coating production line also runs continuously. Due to the increase in output, the tank fluid in the degreasing tank and pre-degreasing tank often needs to be replaced, and the replacement of the tank fluid requires part of the normal production time, in order to ensure product quality without delay During the normal production time, the line body has been modified to a certain extent. An oil line and a pre-degreasing tank are connected in parallel next to the crude oil line and the pre-degreasing tank. In this way, the normal production time will not be affected whenever the tank fluid is changed. It only needs to be matched with another bath.